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Diameter Measuring Device: TVG D5000 Series


Our advanced diameter measuring system offers non-contact measurement, ensuring accuracy and reliability for optimizing production in various industrial applications.

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Introduction

Welcome to the future of precision measurement with the TVGD5000 series, a state-of-the-art collection of non-contact diameter measuring devices. Designed to meet the rigorous demands of today's wire, cable, hose, tube, pipe, and shaft manufacturing industries, the TVGD5000 leverages advanced laser collimation and shadowing techniques to deliver unparalleled accuracy and reliability.

This series is engineered to handle diameter ranges from as small as 200 microns to as large as 145 mm, making it an essential tool for ensuring product quality, optimizing raw material usage, and enhancing production efficiency.

Application & Uses

The TVGD5000 series is versatile and robust, capable of being integrated into various production environments. Its primary applications include:

  • Wire and Cable Manufacturing: Ensures consistent diameter measurements, crucial for maintaining product quality and compliance with industry standards. This helps in reducing material wastage and improving the overall quality of the finished product.
  • Hose and Tube Production: Provides accurate monitoring to prevent defects and ensures uniformity in the diameter of hoses and tubes. This is vital for maintaining the integrity and performance of these products in their respective applications.
  • Pipe and Shaft Manufacturing: Facilitates precision in the manufacturing of large-diameter products, ensuring that they meet exact specifications. This precision is critical in industries where the performance and safety of pipes and shafts are paramount.
  • Billets and Bars Production: Optimizes raw material usage by ensuring that the billets and bars are produced to exact specifications. This reduces wastage and improves the cost-efficiency of the manufacturing process.
  • Post-Production Analysis: Stores* measurement data for advanced analysis, enabling continuous improvement in manufacturing processes. This feature is essential for maintaining high-quality standards and identifying areas for process optimization.

The TVGD5000 series is built to operate efficiently even in harsh industrial environments, thanks to its robust construction and IP58-rated safety features. These features protect the electronic components from surge and fluctuations, ensuring reliable operation over long periods.

Types of Products (Different Models)

The TVGD5000 series includes several models, each tailored to specific measurement needs:

  • 1. TVG D5000-20XY & MONO:
    • Measuring Range: 0.2 mm to 20 mm
    • Measuring Frequency: 1200 scans/axis
    • Accuracy: 0.001 mm
    • Repeatability: 0.5 microns
    • Ideal For: Precision applications in small diameter wire and cable manufacturing.
  • 2. TVG D5000-45XY & MONO:
    • Measuring Range: 0.2 mm to 45 mm
    • Measuring Frequency: 800 scans/axis
    • Accuracy: 0.002 mm
    • Repeatability: 0.5 microns
    • Ideal For: Medium diameter products where higher frequency scanning ensures better accuracy.
  • 3. TVG D5000-55XY:
    • Measuring Range: 0.2 mm to 55 mm
    • Measuring Frequency: 600 scans/axis
    • Accuracy: 0.002 mm
    • Repeatability: 0.5 microns
    • Ideal For: Larger diameter wires and cables, providing a balance between range and accuracy.
  • 4. TVG D5000-95 MONO:
    • Measuring Range: 0.5 mm to 95 mm
    • Measuring Frequency: 600 scans/axis
    • Accuracy: 0.005 mm
    • Repeatability: 0.5 microns
    • Ideal For: Larger diameter wires, cables pipes and hoses with wide diameter such as Power Cable, pipes and large hoses.
  • 5. TVG D5000-145 MONO:
    • Measuring Range: 2 mm to 145 mm
    • Measuring Frequency: 600 scans/axis
    • Accuracy: 0.05 mm
    • Repeatability: 1 microns
    • Ideal For: Wide diameter applications such as Power Cable, pipes and large hoses.

These models offer flexibility and precision, making the TVGD5000 suitable for a wide range of industrial applications. Each model is designed to meet the specific needs of different manufacturing processes, ensuring optimal performance and reliability.


Model TVG D5000-20XY & MONO TVG D5000-45XY & MONO TVG D5000-55XY TVG D5000-95 MONO TVG D5000-145 MONO
Measuring Range 0.2 - 20 mm 0.2 - 45 mm 0.2 - 55 mm 0.5 - 95 mm 2 - 145 mm
Measuring Frequency
(scans/axis)		 1200 800 600 600 600
Accuracy 0.001 mm 0.002 mm 0.002 mm 0.005 mm 0.05 mm
Repeatability 0.5 microns 0.5 microns 0.5 microns 0.5 microns 1 microns
Resolution 0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm
UOM mm mm mm mm mm
Tempreture -10 - 45℃ -10 - 45℃ -10 - 45℃ -10 - 45℃ -10 - 45℃
Humidity < 90% relative < 90% relative < 90% relative < 90% relative < 90% relative


Specification

The TVGD5000 series is engineered to deliver high performance and durability, supported by its impressive technical specifications:

  • Measurement Technique: Utilizes advanced laser collimation and shadowing technology to provide non-contact, precise diameter measurements.
  • Diameter Range: Spanning from 200 microns to 145 mm, covering a wide range of industrial needs.
  • Measurement Frequency: Capable of up to 1200 scans per axis, ensuring rapid and accurate data collection.
  • Accuracy: Exceptional precision with measurements accurate upto 0.001 mm, ensuring the highest quality standards.
  • Repeatability: Consistent measurements with repeatability of 0.5 microns, ensuring reliable performance over time.
  • Resolution: High resolution of 0.001 mm, providing detailed and precise measurement data.
  • Operating Temperature: Designed to operate in a wide temperature range from -10°C to 48°C, suitable for various industrial environments.
  • Humidity: Operates efficiently in environments with up to 90% relative humidity, ensuring reliable performance even in humid conditions.
  • Interface: Equipped with RS485 serial interface for direct connection to line control systems or TERAVIZ control devices (TVG15Dx, TVG10Dx, TVG7Dx, TVG6Dx), facilitating easy integration into existing production lines.
  • Durability: High Mean Time Between Failures (MTBF) of approximately 12 years, highlighting the reliability and long lifespan of the device.
  • Protection: IP58 rated, with multilayer electrical isolation to protect the sensitive components from surge and fluctuations, reducing the chances of defects.

These specifications underline the TVGD5000's capability to deliver precise and reliable measurements, even in the most challenging industrial conditions. Its robust design ensures long-term reliability and minimal maintenance, making it a cost-effective solution for industrial measurement needs.


To help you explore the full potential of the TVGD5000 series, we offer a comprehensive product brochure available for download. This brochure includes detailed information on all models, technical specifications, application examples, and integration guidelines.


Download our TVGD5000 Product Brochure:

Embrace the future of precision measurement with the TVGD5000 – your partner in achieving unparalleled quality and productivity. With its advanced technology, robust design, and versatile application capabilities, the TVGD5000 series sets the standard for diameter measurement devices in the industry. Don't miss the opportunity to enhance your production processes and ensure the highest standards of quality with the TVGD5000.